Fun With Electronics - Part I: Basic Salvaging and Wiring

Exchange the techniques and skills needed to walk the shadows. Post your guides and how-tos here.
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Psychlonic
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Fun With Electronics - Part I: Basic Salvaging and Wiring

Post by Psychlonic » Fri Mar 13, 2009 4:15 am

Rather than give spoon fed instructions on how to make a stun glove, I think it would be more valuable to you - the operative - to instead instill the correct state of mind to not only build "toys" such as the glove, but more useful things as well.

The first lesson is noticing potential, and capitalizing on it. You don't need to go through complicated shopping trips to radioshack, online stores, etc. You can get everything you need with some trash and a soldering saavy.

The one thing you will need is a good soldering iron. I'll include instructions soon enough on improvising what you need if you do not have access to one.

The beautiful thing about electronics is, people waste them like nothing else. When an electronic device stops working, a good 99% of that device is still useful for something. You can find almost anything you need by just sorting through junked stuff. You can build coilguns, HERF devices, fierce stun guns, demolition equipment, anti-security equipment, and more all from electronic "trash".

Today, we're going to talk about old CRT (Cathode-Ray Tube) computer monitors and TVs. These CAN be deadly, but it's the perfect entry into electronics if you ask me. Operatives without common sense need not apply. I'll get into safety procedures you'll need to know as they become relevant.
Just run around and find some old junked monitor. You probably know where one is. It can be for anything, even some shitty tandy piece of crap. Doesn't matter.

Make sure it's been unplugged for some time. The reason high voltage equipment can still kill you while unplugged are the capacitors inside which store high currents for short periods of time. You want to make sure they're drained. 24 hours is often enough to let them drain. More on capacitors later.
You'll likely see screws around the case, so go ahead and unscrew it properly, don't bash it open with a hammer like a monkey. In the field, your multitool can do this.
When the case is opened up, you'll see the massive CRT inside on top of the circuit board. We're not going to mess with the CRT just yet. If you want to be redundant, cut the wires leading to it with insulated wire cutters. If it's been sitting for awhile, there's probably no need. Useful if you're building something in the middle of the night on an op and once again only have a multitool.

Go ahead and set that aside. Left in the case will be something looking like this:

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http://i44.tinypic.com/358a2ko.jpg
This is an example I've been taking apart, so a few of the larger capacitors are missing, but you can see what's going on. The board will be screwed to the bottom of the case, so unscrew all of the screws letting you take the board out and get underneath of it to where the solder is.
This is where you're going to need a soldering iron. Plug it in/turn it on and wait for it to heat up. Underneath the board you'll see lots of small, silvery blotches covering wires that poke through the board. This is solder. It has a low melting point so when you hold a hot iron to it long enough, it melts off. This is good to do because it lessens the chance of ripping out the contacts from a capacitor or otherwise damaging a component. Also, if you don't have your own roll of solder, you may wish to collect as much as possible and get enough to create a large ball in a seperate tray to use. You'll notice when you heat it up it tends to stick to the iron.

Now before we do that, let's talk about capacitors some more. If you're paranoid and want to make sure they're drained, all you need to do is touch an insulated metal object object across both contacts of the capacitor. The metal touches the capacitor, YOU hold the insulation so the current can't get you. Do this for any capacitor you're thinking about unsoldering.

That said, let's identify some components you'll see on the circuit board.

Electrolytic Capacitor:

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http://www.project1.benjadeed.com/images/Aluminum_Electrolytic_Capacitor.jpg
Super easy to spot, they come in all sizes. Each one will have two values on it: uf and voltage. UF is the capacitance value, and voltage is, well, voltage. <1Million volt stun guns exist. <1Million uF will probably make your ass pop like a bug. Capacitance kills.
You'll notice the gray stripe running along the side. This notes which side is negative. Keep that in mind.
Essentially, capacitors are short term rechargeable batteries that store large amounts of energy to be released. Think of them as super batteries.

There are other forms of capacitors commonly found on circuit boards, but for now we'll stick to these as they are the most useful for simple applications.

Resistor:

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http://personal.ee.surrey.ac.uk/Personal/H.M/UGLabs/images/resistor_packages.jpg
The purpose of the resistor is to control the flow of electricity. This is useful for getting the precise amount of power to components or simply to prevent them from being overloaded.
Here's how to identify how strong they are:

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http://www.engplanet.com/content/resistorinfo.html
(Bad memories of my first EOD class)

Variable Resistor:

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http://sciencecity.oupchina.com.hk/npaw/student/glossary/img/variable_resistor.jpg
Unlike standard resistors, which are made to only use a specific resistance, variable resistors can be tuned to different resistances. Don't let the name fool you into thinking they're anything special. Monitors and TVs with knobs to adjust color and brightness, even stereo knobs, these are all variable resistors.
Remember that sometimes variable resistors aren't always used for knobs, sometimes the board will have different circuits with different resistors you can select instead. Variable resistors are definite knobs. You'll know the difference.

Fuse:

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http://profesanxenxo.iespana.es/electrical/fuse.jpg
Fuses are safety devices. If anything should happen and the current exceeds the maximum setting of the fuse, the fuse burns out, breaking the circuit preventing damage. An intact fuse will have an element in the middle, while a burnt out fuse will have a hollow center instead. Fuses generally state their tolerance on them somewhere, so look closely.

Heat sink:

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http://www.me.umn.edu/courses/me2011/robot/technotes/robotdebug/p8.jpg
Heat sinks basically absorb heat and help dissipate it faster, cooling off the object it happens to be attached to.

Switch:
(You know what a fucking switch looks like...)
Pretty obvious here. Lets you "switch" between different circuits or breaking it entirely. A very important component.

Transformer:

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http://news.thomasnet.com/images/large/022/22032.jpg
Transformers are the reason AC current is highly regarded over DC current. They allow AC voltage to increase as it passes through it. This can make AC current pack some fucking punch, and don't forget it's always possible to convert DC to AC. More on that some other day. In the meantime, here's more info:

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http://en.wikipedia.org/wiki/Transformer

Now what I like to do is stockpile these components. Here's a smaller tray I'm actually filling at the moment while I'm not on here writing weird guides:

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http://i43.tinypic.com/30dc9ed.jpg
And I do this just as described on here, I heat up the solder on the back so I can freely pull the parts off fully intact, and I'll place them in their trays for future use for whatever I happen to be working on. It's like legos for young adults.

Now you'll be able to tell what's going on somewhat in here. You can probably recognize the resistors, the capacitors, some switches, 3 heat sinks are in there, a transformer, and I've got some other stuff like electric motors you probably already recognize and some RF crap.
You'll also know what you're looking at when you tear shit apart. You're looking at BUILDING BLOCKS now, not just alien components.

WHY BOTHER?

In my next lesson, I'm going to cover the capacitor bank - a circuit of capacitors which, when wired together properly, totals the sum of each capacitor in both capacitance (uF) and voltage. The capacitor bank is a critical component in high voltage weaponry and devices such as my stun glove, coil guns, rail guns, and can also heat thicker gauge wires for use in, say, demolition duties.
it's very simple, and with the right precautions it is very safe. Also, it's a great exercise in learning to solder as soldiering capacitors together can be quite tedious.
Speaking of soldering, I also plan on showing you how to improvise on a soldering iron.

In the future, expect this to begin to relate more to night ops and security. It's actually easier to make weapons of destruction than it is to subtly bypass security... go figure eh? :lol:

Till next time.
Knowledge alone is not power, it is the potential for power. That potential can only be unlocked through applying that knowledge and realizing the skill.

Borninshadows
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Post by Borninshadows » Sun Mar 15, 2009 9:28 pm

Wow.
This is so much more useful than just the instructions to the glove would be, and I just happen to have an old monitor, but no soldering iron...
Damn it.
Legal Disclaimer: Everything I have written in the above post is most definitely hypothetical or written by a totally bored person

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Psychlonic
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Post by Psychlonic » Thu Mar 19, 2009 12:21 pm

Fuck, Part II coming up., I'd do it now but I'm barely typing English it took me like 30 tries to type this I'm plastered.
Knowledge alone is not power, it is the potential for power. That potential can only be unlocked through applying that knowledge and realizing the skill.

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Post by Borninshadows » Thu Mar 19, 2009 9:32 pm

You lucky bastard
I can't wait for the new one though..
Legal Disclaimer: Everything I have written in the above post is most definitely hypothetical or written by a totally bored person

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Post by vonunov » Fri Mar 20, 2009 6:27 am

Excellent stuff. I work in tech support but really know shit in the way of hardware, and I've been vaguely meaning to start electronics projects forever but never did. This seems like a good end for one of these monitors. :twisted:
Meet me down by the railroad track.

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Ghost
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Post by Ghost » Fri Mar 20, 2009 6:55 pm

Borninshadows wrote:You lucky bastard
I can't wait for the new one though..
This takes dedication to a new level.

In the past, i have read guides to help my opping, to help acquire alcohol to get drunk, but never until now have i heard of someone getting drunk and writing a guide on op - related material. Not to mention a good one at that.

You, sir, gained some respect and provided some lulz at the same time.
"A man's greatest treasures are his illusions."

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